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EDM Network's Wire EDM Series Provides Reusable Wire


Sandvik Coromant’s CB7125 and CB7135 grades are said to enable the performance of medium-to-heavy interrupted cuts and removal of the hardened layer (depth of cut up to 2 mm) in case- and induction-hardened steel components, typically for the automotive industry. For these applications, TPKT Insert the two new grades offer longer and more consistent tool life, good levels of surface finish and consistent dimensional tolerances. The company says that those working with transmission and other hard-turned components can benefit from these grades, namely through added speed and a more secure edge line for lower cost per component. 

The two grades are optimized for turning steel materials with a hardness of 58 to 62 HRC. Designed for medium intermittent cutting, the CB7125 grade features a PVD coating that provides improved wear and fracture resistance for extended tool life. This grade, which contains medium CBN content, is ideal for turning shaft splines and shafts with chamfered oil holes or pockets. Further applications include gear facing, the hard-to-soft turning of crown wheels, and the removal SPMT Insert of hardened layers.

The CB7135 grade is designed for the efficient longitudinal turning of gears and shafts with unchamfered keyways or pockets, as well as CV joint components such as the inner/outer race and cage. Featuring a high CBN content, the grade offers high fracture resistance and predictable machining results.

Available for the company’s T-Max P, CoroTurn 107 and CoroTurn TR tooling systems, the grades come in both positive and negative basic shapes, with various edge preparations. 


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Carbide Inserts New Grade YP753


With the popularity of CNC machines,the application of carbide inserts has increased significantly ,Turning insert is one of the most widely used tools in cutting area.

The selection of turning inserts depends on several parameters:

The SEMT Insert Application, the workpiece hardness ,Machine stability, workpiece clamping stability, are important factors for turning tools selection.

When selecting the geometry of insert :

For finishing and semi-finishing machining, use positive inserts with a small corner radius of 0.2 or 0.4mm.

For continuous medium cutting, use a negative insert with an average corner radius of 0.8 to 1.0mm.

In case of an interrupted cut or higher depth of cut, increase the corner radius in order to strengthen the cutting edge.

In case of unstable conditions such as low clamping stability, machining with low power consumption, or machining parts with a high overhang, use a positive insert with a small corner radius to help reduce the cutting forces.

We,Zhuzhou Estool is professional manufacture for Helical Milling Inserts carbide cutting tools ,turning inserts is one of our hot selling item ,standard specification with enough stock can arrange shipment as soon ,welcome to contact us for more details ,thanks!

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PCD Dies: Revolutionizing Wire Drawing with Diamond Precision


carbide cutting tools are widely used in various industries, including automotive, aerospace, TNMG Insert construction, and metalworking. They are known for their hardness, wear resistance, and ability to withstand high temperatures, making them ideal for cutting, drilling, and shaping hard materials such as metal, wood, and composites.

The global carbide cutting tools market has been experiencing steady growth over the years. The market size was valued at around USD 10 billion in 2020, and it is expected to continue growing at a CAGR of around 6% from 2021 to 2026.

The automotive industry is one of the major consumers of carbide cutting tools, driven by the need for precision machining and the growing demand for lightweight materials. Other significant end-use industries include aerospace, defense, construction, oil and gas, and general manufacturing.

Carbide cutting tools encompass a wide range of products, including inserts, end mills, drills, burrs, and reamers, among others. These tools are available in various shapes, sizes, and coatings to suit different cutting applications.

The global market for carbide cutting tools is geographically SDMT Insert diverse, with key regions including North America, Europe, Asia Pacific, and Rest of the World. Asia Pacific is the largest market, driven by the presence of major manufacturing industries in countries like China, Japan, and South Korea.

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What Speed or RPM should you use your Carbide Burrs?



A carbide blade with cutting bevels refers to a cutting tool that Indexable Milling Insert has a blade made from carbide material and features bevels on its cutting edges. Carbide is a highly durable and wear-resistant material, making it popular for various cutting applications.

The cutting bevels on the blade refer to the angled edges on the blade's cutting surface. These bevels are typically designed to optimize the cutting performance of the blade by creating a sharp cutting edge. The angle and shape of the bevels can vary depending on the specific cutting task and the material being cut.

Carbide blades with cutting bevels are commonly used in industries such as woodworking, metalworking, and construction. They are suitable for cutting a wide range of materials, including wood, plastic, non-ferrous metals, and some ferrous metals.

The carbide material LOGU Insert used in these blades is composed of tungsten carbide particles embedded in a metal matrix, often cobalt. This composition provides excellent hardness and durability, allowing the blade to maintain its cutting edge for a longer time compared to blades made from other materials.

When using a carbide blade with cutting bevels, it is important to consider the specific application and ensure the blade is compatible with the cutting machine or tool being used. Additionally, proper safety precautions should always be followed, including wearing appropriate protective gear such as safety glasses and gloves.

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How to choose the right Turning insert?


Tungsten carbide (WC) is a refractory compound made by reacting Tungsten, W, powder with carbon at high temperatures in reducing hydrogen atmosphere or vacuum.

Cemented carbide is a composite of WC dispersed in a ductile matrix of cobalt (CO), nickel etc. the most prominent ones are WC-Co with Cobalt content varying from 3 to 20%. Cemented carbides are used as cutting tools, wear parts, mining tools etc.

The Difference Between Cemented Carbide and Machining Carbide Inserts Tungsten Steel:
  • Generally speaking, tungsten steel is smelted by adding tungsten raw materials into molten steel by a steelmaking process. It is also called high-speed steel or tool steel, and its tungsten content is generally 15-25%. In addition to the production of high-speed steel by smelting, there are also powder metallurgical high-speed steels, which avoid the segregation of carbides caused by the smelting method to cause mechanical properties and heat treatment deformation.
  • The cemented carbide is sintered with cobalt or other bonding metals using powder metallurgy technology with tungsten carbide as the main body, and its tungsten content is generally more than 80%.
Simply put, all alloys with a hardness exceeding HRC65 can be EPNW Milling Insert called cemented carbide, so tungsten steel belongs to cemented carbide; but strictly speaking, cemented carbide is not necessarily tungsten steel.

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How to produce carbide end mills ?


Zhu Zhou Apple Carbide Corn End Mills, also known as corn cob end mills, and scaly end mills. For Corn end mill, they have dense spiral mesh on the surface, and the groove is relatively shallow.

Carbide corn end mills are generally used for processing functional materials , especially like some composite materials such as carbon fiber Kraft materials (like the outer shell of airplane’s wing) ,such as fiberglass.

Solid carbide Corn end mills are composed of numerous cutting units, which have very sharp cutting Indexable Milling Insert edges, greatly reduces the cutting resistance.Moreover, high-speed cutting can be realized, the effect of replacing grinding with milling is achieved, the processing efficiency and surface quality of composite materials are improved, and the service life of the end mill is prolonged.

Zhu Zhou Estool solid carbide corn end mills has advantages as below:

1.Double-edged positive and negative spiral chip removal structure for long service life

2.Sharp edge and high wear resistance, professionally designed for wood milling.

3.Cutting the upper and lower sides smooth and burr-free.

4. Large spiral flute, imported tungsten steel base material

Welcome to contact for more details.

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The W-Ni-Cu series tungsten heavy alloy -Ⅲ


 

In iron and steel industry, tungsten mainly joins as Ferrotungsten form. These processes put tungsten concentrates, scrap iron and other things together in an electric arc furnace, and get ferrotungsten after reduction smelting, and then join ferrotungsten into steelmaking process. In some cases, Tungsten powder can also be processed into tungsten bar, added in the form of tungsten bar in the steelmaking Carbide Steel Inserts process. Recent successful studies of scheelite direct steelmaking processes, add scheelite directly in the steelmaking process, then use ferro-silicon or carbon as reducing agent, tungsten is reduced into the steel.he tungsten adds into steel enables the steel grain refinement, to improve its high-temperature hardness, wear resistance and impact strength.

Tungsten steel is mainly used for cutting steel and die steel, and its application in high-speed cutting steel is more than a century of history. The widely used high-speed steel contains 9% to 24% of tungsten, 3.8% to 4.6% of chromium, 1% to 5% of vanadium, 4% to 7% of cobalt and 0.7% to 1.5% of carbon. R390180612M Milling InsertsCarbide Milling Inserts The characteristics of high-speed steel is high reinforcing tempering temperature (700 to 800℃), it can automatically quenching and secondary hardening in the air, so it can maintain a high hardness and wear resistance up to 600 ~ 650 ℃. In the alloy tool steel group, tungsten steel containing 0.8% to 1.2% tungsten; chromium tungsten silicon steel containing from 2% to 2.7% tungsten; containing 2% to 9% of the tungsten in the chromium-tungsten steel; chromium tungsten manganese steel containing 0.5% ~ 1.6% tungsten. Tungsten steel is used to manufacture a variety of tools, such as drills, mills, wire drawing dies, female mold and male mold, pneumatic tools parts and so on. Tungsten magnets is a permanent magnet steel containing 5.2% to 6.2% tungsten, 0.68% to 0.78% carbon, and 0.3% to 0.5% chromium; tungsten-cobalt magnets is a hard magnetic material containing 11.5% to 14.5% tungsten, 5.5% to 6.5 % of molybdenum, 11.5% to 12.5% of the cobalt, they have high magnetization and the coercive force, they are of important magnetic materials.

Tungsten Manufacturer & Supplier: Chinatungsten Online - https://www.estoolcarbide.com
Tel.: 86 592 5129696; Fax: 86 592 5129797
Email: https://www.estoolcarbide.com
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What is Better: Steel or Tungsten Darts?(1)


Aluminium was once more costly than gold. Napoleon III, emperor of France, reserved cutlery made from it for his most favoured guests, and the Washington monument, in America’s capital, was capped with it not because the builders were cheapskates but because they wanted to show off. How times change. And in aluminium’s case they changed because, in the late 1880s, Charles Hall and Paul Héroult worked out how to separate the stuff from its oxide using electricity rather than chemical reducing agents. Now, a small British firm, hope to do much the same with tantalum, titanium and a host of other recherché and expensive metallic elements including neodymium, tungsten and vanadium.

The effect could be profound. Tantalum is an ingredient of the best electronic capacitors. At the moment it is so expensive ($500-2,000 a kilogram) that it is worth using only in things where size and weight matter a lot, such as mobile phones. Drop that price and it could be deployed more widely. Neodymium is used in the magnets of motors in electric cars. Vanadium and tungsten give strength to steel, but at great expense. And the strength, lightness, high melting point and ability to resist corrosion of titanium make it an ideal material for building aircraft parts, supercars and medical implants—but it can cost 50 times as much as Carbide Grooving Inserts steel. Guppy Dhariwal, Metalysis’s boss, thinks however that the company can make titanium powder (the product of its new process) for less than a tenth of such powder’s current price.

The difference between its process and that of Hall and Héroult (and why electrolysis has not previously been used to make metals such as tantalum and titanium) is that the Hall-Héroult method requires both input oxide and output metal to be in liquid form. That demands heat. But aluminium has a fairly low melting point and its oxide can be dissolved in a substance called cryolite that also has a low melting point, so the amount of heat needed is manageable. Titanium and tantalum are not so obliging. The company trick is to do the electrolysis on powdered oxides directly, without melting them.

This was shown Carbide Inserts to be possible in 1997 when researchers at Cambridge University found that immersing small samples of certain oxides in baths of molten salt and passing a current through them transformed the material directly into metal. Metalysis was set up in 2001 to commercialise the idea and in 2005 the firm moved to Wath-upon-Dearne, a village near Sheffield, in South Yorkshire, in order to tap the local engineering skills that once made the county (home of silver plate, stainless steel and the Bessemer converter) the California of metallurgy. These skills turned a technique that could produce a few grams of metal in a laboratory into a process that operates on an industrial scale.

 

Tungsten Metals Manufacturer & Supplier: Chinatungsten Online - https://www.estoolcarbide.com
Tel.: 86 592 5129696; Fax: 86 592 5129797
Email: https://www.estoolcarbide.com
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Key Characteristics of CVD Tungsten Carbide Coatings


Tungsten rings and stainless steel rings are both cost-effective alternatives to the more expensive gold and platinum selections. However, there are differences between them to keep in mind depending on your needs and budget.

    Durability
        Tungsten and stainless steel rings both resist fading, rust and corrosion. Neither metal will stain the body. Tungsten is a much heavier metal than stainless steel, and is therefore stronger and harder to scratch. However, stainless steel is Carbide Stainless Steel Inserts durable enough to hold up to daily wear with proper care.

    Style and Finish
        Both types of rings can be given a variety of styles and finishes. Due to its superior strength, a tungsten ring's polish and finish will outlast that of a stainless steel ring.

    Sizing Options
        Neither type of ring can be resized. Tungsten rings are readily available in most sizes, even in hard-to-find half sizes. It can be more difficult to find the right size in the desired style of stainless steel ring.

    Financial Considerations
        Costs for both types of rings can vary widely, but stainless steel is less expensive. A 2010 search on Amazon.com found an 8mm flat band tungsten ring for $29.95 and a comparable sterling silver ring for $5.22. At the national jewelry retailer Zales, a sterling ring went for $119, and a comparable tungsten ring was just under $280.

 

Tungsten Manufacturer & Supplier: Chinatungsten Online - https://www.Carbide Inserts estoolcarbide.com
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Email: https://www.estoolcarbide.com
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Up & Down Cut Spiral Bits


What is Tungsten?
Tungsten is an elementary metal which has found many uses in industry and our daily lives over the years. It's typically found in natural ores such as wolframite in mines all over the world. Tungsten is extremely heat resistant, having the highest melting point of all non-alloy metals in the Tungsten Steel Inserts world. This makes it perfect for jobs in high energy or high electricity environments. The filament in incandescent light bulbs are most commonly made from tungsten thanks to their ability to hold shape at such high temperatures. Though about as tough as steel when pure, when combined in a compound such as tungsten carbide, it's nearly indestructible. As a result it's used for drill heads in major mining and oil drilling as well as other high-stress work.

What are Tungsten Rings?
Tungsten rings are a decorative affectation which are becoming more popular with men throughout much of the world. Such rings are taking the place of class rings and wedding bands thanks to their durability. They should not be mistaken for being made from pure tungsten, as they're really tungsten carbide. This compound, once shined, will never dull, scratch, rust, or discolor. It's also completely hypo-allergenic. The reason for their popularity is as much an issue of symbolism as practicality. Gold wedding bands have a tendency to deform over time. One made from tungsten-carbide will not, giving the impression that the marriage union which the ring represents will endure as well.

How are Tungsten Rings Made?
Ground tungsten and carbon are poured into a metal die cube containing a ring mold. The mold is subjected to high pressure to push the powder together into a solid ring blank. The blank is then fired in an oxygen-powered furnace at temperatures exceeding 6,000 degrees Fahrenheit. Only at this obscenely high temperature will the blank's component elements intermingle and solidify as one. Once cooled, any burs or extra metal is removed with high-powered diamond edged saws. Diamond powdered files and sanders are then used to polish the ring until it shines. With this done the ring is ready to Carbide milling inserts be worn. It should be noted that since such rings cannot be re-sized, each one must be constructed to order if it's to be a perfect fit.

 

Tungsten Manufacturer & Supplier: Chinatungsten Online - https://www.estoolcarbide.com
Tel.: 86 592 5129696; Fax: 86 592 5129797
Email: https://www.estoolcarbide.com
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